
Controller Solution
From Motors to Markets — Controllers That Deliver.
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At LECO Controls, we design production-ready controllers that address the toughest challenges in motor control.
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Synchronous Reluctance (SynRel) Controllers
Multi-dimensional Look-Up Table (LUT) mapping captures your motor’s exact magnetic profile, enabling instant current vector selection for smooth torque, high efficiency, and maximum torque per ampere (MTPA).
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Switched Reluctance (SRM) Controllers
LUT-optimized commutation and current profiles dramatically reduce ripple and noise, turning SRMs into predictable, production-ready machines.
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Axial Flux Motor Controllers
Ultra-fast (>100kHz) FOC loops, optimized PWM, and real-time thermal models ensure OEMs can push motors to peak torque density safely and reliably.
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High-Performance BLDC / PMSM Controllers
Advanced FOC, anti-cogging algorithms, high-resolution sensing, and low-latency processing provide smooth, responsive, mission-critical control.
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Our Other Products and Proven Platforms : At LECO, every product begins with a real-world challenge. Over the years, we’ve transformed complex embedded projects into validated product platforms that are rugged, reliable, and supply-ready.
These solutions demonstrate our embedded systems expertise and provide OEMs with proven building blocks for mobility, defense, and industrial applications.
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CAN-Enabled Battery Management Systems (BMS)
Description: Advanced BMS platform for EVs and hybrid vehicles, supporting multi-cell Li-ion configurations with impedance-based fuzzy logic algorithms for State of Health (SoH).
Key Features:
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Cell protection & balancing
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Real-time SoC/SoH monitoring
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Cloud & external storage connectivity
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Fault detection & early warning algorithms
Value for OEMs: A safety-critical, production-ready BMS platform adaptable to automotive and e-mobility applications
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BLDC E-Bike Motor Controller with Integrated BMS
Description: Closed-loop motor controller for light e-mobility applications with ride analytics and cloud integration.
Key Features:
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Smooth sinusoidal control for BLDC motors
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Data acquisition during every ride
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Cloud-based ride analytics and performance tracking
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Scalable from prototype to volume production
Value for OEMs: Demonstrates LECO’s ability to deliver full-stack motor control solutions — controller hardware, firmware, and BMS integration
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Miniature High-Speed Data Logger (Defense-Grade)
Description: Thumb-sized embedded data logger capable of recording millions of values at high frequency, used by DRDO for munitions testing.
Key Features:
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Configurable frequency and timing
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Ruggedized, compact design
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Expandable memory
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Proven in grenade/shell explosion data collection
Value for OEMs: Shows our ability to engineer rugged, mission-critical embedded products where reliability and precision are non-negotiable
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UAV Surveillance & Control Platform
Description: A man-portable surveillance system for urban counter-terror operations, designed for situational awareness in hazardous or inaccessible environments.
Key Features:
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Embedded video capture & control system
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Real-time monitoring in GPS-denied environments
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Rugged, portable form factor for field deployment
Value for OEMs: Highlights LECO’s capability to design embedded defense systems that combine sensors, computing, and rugged control hardware
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Vehicle Immobilizer with Real-Time GPS Tracking
Description: Embedded automotive security platform with dynamic geo-fencing and remote ignition control.
Key Features:
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GPS-based vehicle tracking
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Remote ignition disable
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Theft detection & alerts
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Fleet-ready architecture
Value for OEMs: Demonstrates LECO’s ability to integrate embedded control + connectivity for automotive security and fleet management
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CAN-Based Interface Controller
Description: A ruggedized relay interface controller developed for off-highway equipment OEMs, designed to integrate multiple sensors, actuators, and relays over CAN bus.
Key Features:
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8-relay control with CAN communication
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Rugged IP67-rated design for harsh environments
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Copper-weight PCB for high current reliability
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Potting and enclosure design for vibration/shock protection
Value for OEMs: A field-proven controller for construction and mining equipment, demonstrating LECO’s ability to deliver custom embedded control hardware at production scale.
